STAUFF SWG Stud Welding System

STAUFF is using this proven principle of stud welding for the installation of pipe, tube, hose and cable clamps in the Standard and Twin Series (according to DIN 3015, parts 1 and 3) with M6 mounting thread, where female threaded weld studs replace the regular weld plates; distance plates made from plastic provide the necessary spacing between the clamp bodies and the substructure. If required, the system can also be adopted for alternative fastening methods, e.g. for clamping belts, cable ties or corrugated cable protection hoses.

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STAUFF Material Description
STAUFF Material No.
DIT-SR6-SWG-WG-25
6100013742
STAUFF Material Description
STAUFF Material No.
DIT-SR6-SWG-WG-25
6100013742
Price only available on request
STAUFF Material Description
STAUFF Material No.
DIT-SR6-SWG-WG-30
6100013704
STAUFF Material Description
STAUFF Material No.
DIT-SR6-SWG-WG-30
6100013704
Price only available on request
STAUFF Material Description
STAUFF Material No.
Kit-SWG-WI06-STARTER
6100036190
STAUFF Material Description
STAUFF Material No.
Kit-SWG-WI06-STARTER
6100036190
Price only available on request
STAUFF Material Description
STAUFF Material No.
SWG-AGS-1a
6100013723
STAUFF Material Description
STAUFF Material No.
SWG-AGS-1a
6100013723
Price only available on request
STAUFF Material Description
STAUFF Material No.
SWG-AGS-2
6100013714
STAUFF Material Description
STAUFF Material No.
SWG-AGS-2
6100013714
Price only available on request
STAUFF Material Description
STAUFF Material No.
SWG-AGS-3
6100013715
STAUFF Material Description
STAUFF Material No.
SWG-AGS-3
6100013715
Price only available on request
STAUFF Material Description
STAUFF Material No.
SWG-AGS-4
6100013716
STAUFF Material Description
STAUFF Material No.
SWG-AGS-4
6100013716
Price only available on request
STAUFF Material Description
STAUFF Material No.
SWG-AGS-5
6100013717
STAUFF Material Description
STAUFF Material No.
SWG-AGS-5
6100013717
Price only available on request
STAUFF Material Description
STAUFF Material No.
SWG-AGS-6
6100013718
STAUFF Material Description
STAUFF Material No.
SWG-AGS-6
6100013718
Price only available on request
STAUFF Material Description
STAUFF Material No.
SWG-AGS-7
6100013719
STAUFF Material Description
STAUFF Material No.
SWG-AGS-7
6100013719
Price only available on request
STAUFF Material Description
STAUFF Material No.
SWG-AGS-8
6100013720
STAUFF Material Description
STAUFF Material No.
SWG-AGS-8
6100013720
Price only available on request
STAUFF Material Description
STAUFF Material No.
SWG-CTH-11-M6
6100024777
STAUFF Material Description
STAUFF Material No.
SWG-CTH-11-M6
6100024777

You have a regular demand for pipework equipment and hydraulic components and you are looking for individual pricing for our product range, please contact STAUFF.

Buy STAUFF SWG stud welding system in the online shop

The STAUFF SWG stud welding system impresses with its high productivity and ease of use. It offers cost-effective joining technology with minimal material distortion and high strength. This makes it ideal for the efficient assembly of STAUFF clamps and other components.

The one-sided accessibility is particularly advantageous, enabling quick installation even in hard-to-reach areas. The combination of welding studs, spacer plates and special mounting accessories guarantees secure and durable fastening. The high quality of the materials used ensures a long service life and resistance to mechanical and thermal loads.

Materials and surfaces

The SWG stud welding system consists of various components. Each of them is made from carefully selected materials:

  • Welding studs: Made of steel with galvanised copper coating C1E or stainless steel on request

  • Spacer plates: Made of black polypropylene (PP-BK) for additional stability and vibration damping

  • Fastening adapter: For connecting tension belts and cable ties

Product variants and sizes

The STAUFF SWG stud welding system is available in different versions:

  • Welding studs with internal thread: M6 (optional ¼-20 UNC for the American market)

  • Spacer plates: For clamps of the standard series (size 1-8) and size 1D of the double series

  • Customised products: Individual adaptations in terms of material, size and thread type can be realised on request

In addition, specially designed spacer plates are supplied for each clamp size:

  • 1-8 in the standard series

  • 1D in the double series

Special adaptors are also available for connecting tension belts and cable ties to the welding stud. In this way, we ensure that the system fits seamlessly into your project and that all components can be integrated.

Applications and areas of use

The STAUFF SWG stud welding system is widely used in various industries:

  • Mobile hydraulics: special vehicle construction, trailers, semi-trailers, municipal vehicles, agricultural engineering

  • Shipbuilding: Secure fastening of pipelines and other control and supply lines

  • Mechanical and plant engineering: Efficient fastening of pipework and cable management

Advantages and unique selling points

There are various options for fastening clamps and other components. The STAUFF SWG stud welding system offers considerable advantages, which we are happy to summarise for you:

  • Time saving: High productivity thanks to simple handling

  • Flexibility: mounting in horizontal or overhead position

  • Safety: Full-surface connection ensures high strength

  • Cost efficiency: Minimised material distortion reduces reworking

  • Environmentally friendly: No power connection required, no leaks due to drill holes

  • Vibration resistance: Particularly suitable for dynamically loaded systems

Special properties

Stud welding is often the only technically feasible solution for secure fastenings. The full-surface connection achieves extremely high strength. This technique also ensures a particularly even load distribution, which reduces mechanical stresses in the material.

Installation and accessories

The following additional tools are available for installing the STAUFF SWG stud welding system:

  • Stud welding device and welding gun with positioning tube

  • Welding stud holder and spacer adapter

  • Practical starter sets with all the necessary components

  • Protective and testing accessories: To ensure a high-quality welded joint

Certifications and standards

The SWG stud welding system from STAUFF is available for the standard series in accordance with DIN 3015 (Part 1) and the double series in accordance with DIN 3015 (Part 3).

Data sheet on the SWG stud welding system from STAUFF

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Frequently asked questions

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Your benefits in the STAUFF online shop

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Questions about the SWG stud welding system from STAUFF

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