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From Component Supplier to Full-Liner

On the 60th clamp anniversary, we report on the remarkable development of STAUFF

Fancy a deep dive?

Carsten Krenz, Technical Director of STAUFF Germany, has given an interview for the trade magazine ‘fluid’. It contains further information about STAUFF's development and a look into the future. And the O+P also reports on the Schellen anniversary and our development:

To the interview in fluid                 To the report in O+P

Change in the Hydraulics Industry

A significant change is emerging in the hydraulics industry: OEMs (Original Equipment Manufacturers) no longer expect individual components alone, but complete, optimally coordinated system solutions. The benefits are obvious: fewer interfaces, higher efficiency, and a consistently high standard of quality. STAUFF recognized this trend early and evolved from a mere component supplier to a system partner for hydraulic lines. 

The Origin: From the First Product to a Broad Product Range

The success story began 60 years ago with a simple yet groundbreaking innovation: the green plastic clamp for particularly effective vibration reduction and damping. In the following decades, STAUFF evolved by continuously expanding its product portfolio from a one-component manufacturer to a provider of a complete hydraulic accessories program. Already in the 1970s, initial additions were made, always with the question: What else does the customer need? 

By 2010, STAUFF had expanded its portfolio alongside the proven STAUFF clamps with six additional product groups, including STAUFF Test, Filter, Diagtronics, Valves,Flanges and Hydraulic Accessories. The next major step came in 2015 with the introduction of STAUFF Connect, the company’s own pipe fitting program, as well as the acquisition of Voswinkel, a German quality manufacturer of hose fittings and quick-release couplings for hydraulics. With this, STAUFF definitively evolved into a full-range supplier capable of delivering all hydraulic line components from a single source. 

From Full-Range Supplier to System Provider

The development into a system provider was achieved through a consistent expansion of service and manufacturing capacities. A key component of this strategy was the worldwide expansion of pipe and hose assembly. Today, STAUFF not only develops and produces individual components, but also delivers complete assemblies that are precisely tailored to the needs of OEMs. 

The benefits for customers: 

  • Uniformly high quality of all components 

  • Reduction in the number of suppliers 

  • Less coordination effort – one point of contact for the entire system 

  • Optimization of costs and logistics through complete solutions 

  • Central transfer of responsibility from connection to connection to a single responsible manufacturer 

In addition to manufacturing, consulting and engineering services are also a central component of the full-liner strategy. STAUFF supports its customers not only in selecting the right components, but also in the optimal design of complete hydraulic systems. 

Practical Example: How OEMs Benefit from STAUFF

A vivid example of successful collaboration with OEMs is the integration of STAUFF systems in the wind energy sector. The extreme conditions in this sector require reliable, long-lasting hydraulic solutions. Through customized piping systems and optimized mounting solutions, STAUFF was able to help reduce maintenance efforts and extend the lifespan of the installations. 

Another area of application is electrically powered municipal vehicles, where noise levels must be minimized. Here, STAUFF NRC-Clamps(Noise Reduction Clamps) are used to dampen vibrations and thus enable quiet operation. 

Future strategy: innovation and resource efficiency

Through the initiative, STAUFF Impact, the company is bringing together measures to reduce emissions, improve energy efficiency and develop products using recycled materials. The aim is to significantly reduce Scope 1 and Scope 2 emissions by 2035 and to decrease dependence on external energy suppliers.


Measures to achieve this include:


•    Investments in energy-efficient production technologies
•    Installation of photovoltaic systems and combined heat and power plants
•    Use of absorption refrigeration systems for heat recovery
•    Development of new products made from recycled materials, e.g. the first generation of clamps made from recycled PP granulate


Through these measures, STAUFF aims to play a leading role in the hydraulics industry, not only in economic terms but also in energy efficiency, emissions reduction and the development of products using recycled materials.

Why the Full-Liner Approach is the Future

The transformation from a pure component manufacturer to a system provider has proven to be a successful strategy for STAUFF. OEMs benefit from a comprehensive offering that includes not only products but also customized solutions and services. Close collaboration with customers, innovative strength and the continuous development of energy efficiency measures and products made from recycled materials make STAUFF a reliable long-term partner in the hydraulics industry.

FAQs

What does it mean that STAUFF is a "Full-Liner"?

What benefits do OEMs gain from working with STAUFF?

How does STAUFF contribute to sustainability?

Which industries benefit particularly from STAUFF’s solutions?

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